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SIGMATHERM™ 230

SIGMATHERM™ 230

DESCRIPTION

Two-component, high-build, heat-resistant epoxy phenol novolac coating.


PRINCIPAL CHARACTERISTICS

  • Provides a corrosion resistant barrier on carbon steel and stainless steel under thermal insulation
  • Suitable as heat resistant system under insulation up to 230°C (450°F)
  • Suitable for use in cryogenic conditions
  • Passes cryogenic cyclic test down to –196°C (–321°F)
  • Excellent protection and resistance against corrosion and severe chemicals
  • Excellent resistance to thermal shock during rapid wet & dry cycling
  • Meets CS-1, 3 and 4 for carbon steels under thermal insulation per NACE SP0198-10
  • Meets SS-1, 2 and 3 for stainless steels under thermal insulation per NACE SP0198-10
  • No post-curing required
  • Can be applied on hot substrate up to 150°C (302°F) (consult PPG representative)
Category Tag Brand:

PRODUCT DATASHEET


COLOR AND GLOSS LEVEL

  • Pink, gray
  • Eggshell

Note:
Epoxy coatings will chalk & fade with sunlight, heat, or chemical exposure.
Light colors will darken over time.
Some batch-to-batch variation in color expected.


BASIC DATA AT 20°C (68°F)

(Mixed Product)

Property Value
Number of components Two
Mass density 1.7 kg/l (14.2 lb/US gal)
Volume solids 68 ± 2%
VOC (Supplied) 2010/75/EU SED: max 195 g/kg; max 329 g/l (2.7 lb/gal) EPA Method 24: 310 g/l (2.6 lb/gal)
Recommended DFT 100–150 µm (4.0–6.0 mils)
Theoretical spreading rate 4.5 m²/l @ 150 µm (182 ft²/gal @ 6 mils)
Dry to touch 3 hours
Overcoating interval Min: 8 hours • Max: 14 days
Full cure 3 days
Shelf life Base: ≥12 months (cool & dry) Hardener: ≥12 months

Notes:

  • See Additional Data – Overcoating intervals & curing time
  • Recommended max total DFT = 350 µm (14 mils); local max: 400 µm (16 mils)

RECOMMENDED SUBSTRATE CONDITIONS & TEMPERATURES

Substrate Conditions

  • Steel: blast cleaned to ISO Sa 2½, profile 40–70 µm (1.6–2.8 mils)
  • Surface must be perfectly dry during application
  • Stainless steel: degrease + sweep blast per SSPC SP-16, profile 40–100 µm (1.5–4.0 mils)

Application Temperatures

  • Substrate temp must be >5°C (41°F)
  • Substrate must be 3°C (5°F) above dew point

INSTRUCTIONS FOR USE

Mixing Ratio (By Volume)

Base : Hardener = 87 : 13

  • Mixed component temperature should preferably be >15°C (59°F)
  • Excess thinner reduces sag resistance
  • Add thinner after mixing components

Induction Time

Temperature Induction Time
5°C (41°F) 20 minutes
10°C (50°F) 15 minutes
15°C (59°F) 10 minutes

Pot Life

2 hours at 20°C (68°F)
(See Additional Data – Pot Life)


APPLICATION METHODS

Air Spray

Item Value
Recommended thinner THINNER 91-92 (ambient) • THINNER 21-25 (hot surfaces)
Volume of thinner 5–10%
Nozzle orifice 2.0 mm (0.079 in)
Nozzle pressure 0.3 MPa (3 bar; 44 psi)

Airless Spray

Item Value
Recommended thinner THINNER 91-92 or 21-25
Volume of thinner 5–10%
Nozzle orifice 0.46–0.53 mm (0.018–0.021 in)
Nozzle pressure 15 MPa (150 bar; 2176 psi)

Brush / Roller

Item Value
Recommended thinner THINNER 91-92
Volume of thinner 0–5%
Cleaning solvent THINNER 90-53

ADDITIONAL DATA

Overcoating Intervals

(Up to 150 µm DFT)

Temp Min Max
5°C 24 hrs 28 days
10°C 20 hrs 25 days
15°C 14 hrs 21 days
20°C 8 hrs 14 days
30°C 6 hrs 7 days

Surface must be dry and free from contamination.


Curing Time

(Up to 150 µm DFT)

Temp Dry to Touch Dry to Handle Full Cure
5°C 28 hrs 60 hrs 7 days
10°C 12 hrs 30 hrs 5 days
15°C 6 hrs 15 hrs 4 days
20°C 3 hrs 5 hrs 3 days
30°C 2 hrs 4 hrs 48 hrs

Adequate ventilation required (Information Sheets 1433 & 1434).


Pot Life (Application Viscosity)

Temp Pot Life
5°C 8 hrs
10°C 6 hrs
15°C 4 hrs
20°C 2 hrs
30°C 1 hr

SAFETY PRECAUTIONS

  • Refer to Information Sheets 1430, 1431 and MSDS
  • Avoid inhalation of spray mist or vapors
  • Avoid contact with exposed skin or eyes

WORLDWIDE AVAILABILITY

Product may be modified to meet local regulations.
Alternative Product Data Sheets may apply.


WARRANTY & LIMITATIONS OF LIABILITY

Full PPG warranty and disclaimer text exactly as included in the PDF.


REFERENCES

Product Data Sheet – SIGMATHERM™ 230
Issued by PPG Protective & Marine Coatings
Document Reference: Ref. 7445
Publication Date: November 30, 2021
Source: https://www.ppgpmc.com

Technical Guidelines & Safety Information
Last accessed: 28 May 2025